Difference Between Double and Single Jersey Circular Knitting Machine

Circular knitting machines are used to produce knitted fabrics of different types, including single jersey and double jersey fabrics. While both fabrics are widely used in the textile industry, the machines used to produce them differ significantly in terms of structure, operation, and end product.

Single jersey circular knitting machines are the most commonly used machines in the textile industry. They have one set of needles arranged in a cylinder, and the fabric produced has a distinct “V” shape on one side and a smooth surface on the other. This type of machine is used to produce simple fabrics like t-shirts, underwear, and sportswear. Single jersey fabrics are stretchy, lightweight, and breathable, making them a popular choice for everyday wear.

On the other hand, double jersey circular knitting machines have two sets of needles arranged in a cylinder, with one set knitting the face and the other knitting the back of the fabric simultaneously. This produces a double-layered fabric that is thicker, more stable, and warmer than single jersey fabric. The fabric has a smooth surface on both sides, making it suitable for reversible garments like scarves and jackets.

The operation of double jersey circular knitting machines is more complex than that of single jersey machines. The two sets of needles have to be synchronized to produce a seamless, uniform fabric. Additionally, the machine has to be adjusted to control the tension, stitch length, and yarn feed to ensure a consistent quality of the fabric.

In terms of production capacity, double jersey circular knitting machines have a slower production speed than single jersey machines. This is because of the additional set of needles and the complexity of the fabric being produced. However, the end product is more versatile and has a wider range of applications.

Single jersey and double jersey circular knitting machines produce fabrics that differ in structure, appearance, and application. While single jersey machines are simpler and more commonly used, double jersey machines are used to produce thicker, more stable fabrics with a smoother surface. Understanding the differences between the two machines is essential for textile manufacturers and designers to choose the right fabric for their products.